"During final load testing on the 777X static test airplane, the team encountered an issue that required suspension of the test," the spokesman said. "The testing conditions were well beyond any load expected in commercial service. The event is under review and the team is working to understand root cause." A source close to the matter who spoke on condition of anonymity said a door of the plane blew out during the test. Such an occurrence is rare during final load testing, an industry source said.
The 777X was originally scheduled to take off on its first test flight this summer. That date has been postponed until early 2020 by Boeing, due to problems with its General Electric engine. The company spokesman declined to say whether the latest setback would further delay the schedule. The FAA investigates issues that come up during structural testing of aircraft, the agency said.
During these tests, the plane is placed under extreme stress to verify its structural strength. To check the wings, for example, a system of fasteners are connected which allow examiners to bend them up and down. Traditionally, these tests push the aircraft to the breaking point estimated by the manufacturers, and are essential to obtain certification from regulators.